Pure-Air has maintained long-term cooperation with laser welding companies
to provide them with high-quality laser welding fume filters and understand the
process parameters of laser welding
1. Power density Power density is one of the most critical parameters in
laser processing. With a higher power density, the surface layer can be heated
to the boiling point within a microsecond time range, resulting in a large
amount of vaporization. Therefore, high power density is beneficial for material
removal processing, such as punching, cutting, and engraving. For lower power
densities, it takes several milliseconds for the surface temperature to reach
the boiling point. Before the surface layer vaporizes, the bottom layer reaches
the melting point, which is easy to form a good fusion weld. Therefore, in
conductive laser welding, the power density is in the range of 104~106W/cm2.
2. Laser pulse waveform Laser pulse waveform is an important issue in laser
welding, especially for sheet welding. When a high-intensity laser beam hits the
surface of the material, 60~98% of the laser energy will be reflected and lost
on the metal surface, and the reflectivity changes with the surface temperature.
During a laser pulse, the reflectivity of the metal changes greatly.
3. Laser pulse width Pulse width is one of the important parameters of
pulsed laser welding. It is not only an important parameter different from
material removal and material melting, but also a key parameter that determines
the cost and volume of processing equipment.
4. The effect of defocusing amount on welding quality. Laser welding
usually requires a certain amount of separation, because the power density in
the center of the spot at the laser focus is too high and it is easy to
evaporate into holes. On each plane away from the laser focus, the power density
distribution is relatively uniform.
Pure-Air has been cooperating with large laser welding companies for more
than 10 years, and has provided these companies with energy-saving,
environmentally friendly, and highly efficient laser welding fume filters.
If you want to buy welding fume extractor, please contact ‘Dongguan
Pure-Air Tech Co.,’.