Iron and steel smelting is an important pillar industry of my country's manufacturing industry. It has high requirements for steel production technology
and has many and complicated production processes. In the complicated production
processes, a large amount of dust and smoke will be generated.
1. A brief and detailed introduction of part of the process
The key of the steelmaking plant is composed of six parts: the blast
furnace itself, the feeding system software, the exhaust system software, the
liquefied gas purification equipment, the slag iron solution system software,
and the gas generator material system software.
The key production process is: iron raw materials and coke are entered into
the elevated road hopper of the steelmaking plant according to the belt
conveyor. After screening by vibrating screen, the iron element raw material is
sieved into particles above 5 mm, and coke is particles above 20 mm, and then
the raw materials are sent to the tank located in the blast furnace rotary kiln
according to the loading car. Enter the blast furnace. The blower motor sends
the cold air into the hot air boiler according to the cold air pipeline, and it
is heated to 1000~1200℃, and then blown into the blast furnace from the 14 air
outlets of the blast furnace body through the warm air pipeline. The warm air
moves inwardly in the blast furnace, and the original material goes down in the
blast furnace. The warm air heats the coke and ignites it, so that the iron raw
material is melted and restored under the heat effect, and the copper and carbon
elements are produced The oxidation reaction restores iron and slag. The molten
steel and slag are discharged according to the taphole, and the molten steel is
immediately sent to the ironmaking plant for application by the molten steel
truck, and the slag is converted into steel slag and sent to the slag powder
plant for application according to the slag flushing ditch.
2. Assessment of working conditions that cause smoke and dust
In the pulverizing system software, the blanking, vibration, and screening
of the pulverized coal will cause the pulverized coal to float and overflow
during the entire process of vibrating, sieving, and transportation. The
accumulation of pulverized coal in the transmission belt and the surrounding
environment will cause the following harm:
(1) When the pulverized coal is accumulated in the surrounding environment
of the transmission belt, the temperature of the pulverized coal will rise
slowly due to the heat generated by the slow oxidation of the pulverized coal,
and the rise of the pulverized coal will aggravate the further air oxidation of
the pulverized coal, and finally achieve the ignition point of the coal , It
will cause the pulverized coal to catch fire. In addition, when the pulverized
coal and gaseous compounds are in contact with the fire under a certain
standard, there is a high possibility of explosion safety hazards.
(2)The coal powder falls into the air and the workers breathe it into the
body during construction, which will cause certain harm to their health.
(3) The pulverized coal deposits on the transmission belt, which is very
easy to cause friction with the belt idler, resulting in an increase in the cost
of the belt idler and reducing the cycle time of the belt idler replacement.
3. Overview of the smoke and dust solution plan
Regarding the above situation, for the vibrating, grinding, screening, and
transportation of coal powder in the pulverizing system software of the
steelmaking plant, the drive belt head and tail wheel are equipped with
explosion-proof dust removal equipment, and the computer host is equipped with
antistatic filter cartridges. Fans, explosion-proof solenoid valves, explosion
vents, explosion-proof lamps, explosion-proof temperature sensors, etc. are used
to solve ash removal. Seamless steel pipes are used for dust extraction. The
tail is solved according to antistatic plastic hoses, which is convenient for
driving the tail wheel. Disassembly, assembly and maintenance of the motor and
the buffer roller.
In the vibrating screen blanking process, the closed space ventilation
solution is carried out according to the production of the vibrating screen
room. In addition, the design of repairing doors and windows allows employees to
observe the vibrating screen on the spot. Once there is a blockage, it can be
shut down and cleared immediately.
In response to the above problems,Pure-Air has developed a new series of
explosion-proof dust collectors, which are small in size, high in filtration
efficiency, and can meet explosion-proof requirements, and can effectively solve
the dust removal requirements of customers' conveyor lines.
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